Trichloroisocyanuric acid manufacturing process in China
With urea and ammonium chloride as the main raw materials, cyanuric acid is obtained by thermal cracking, and then obtained by chlorination.
The production process of the liquid phase method is to react in high-boiling solvents such as sulfolane and dimethylformamide. The product is gradually precipitated as the reaction progresses, and the product is cooled and separated. The solvent is regenerated and recycled. The method can be used for continuous production with high yield and no waste water discharge.
There are two main chlorination methods: one is the alkaline earth metal method, the Ca(OH)2 aqueous solution is mixed with the cyanuric acid aqueous solution, and reacted with chlorine, and the reactants are cooled, filtered, washed, and dried to obtain the product; the other is Hypochlorous acid method, hypochlorous acid aqueous solution and cyanuric acid slurry react at low temperature, precipitate and filter, wash and dry to obtain the product. Isocyanuric acid is dissolved in sodium hydroxide solution, and then chlorine gas is slowly introduced at low temperature to carry out chlorination reaction, and trichloroisocyanuric acid is precipitated. After filtering, washing and drying, it is the product.
Raw Material Selection
The journey of TCCA begins with the careful selection of raw materials. In China, high-quality cyanuric acid and chlorine gas are primary inputs. Cyanuric acid is a crucial precursor in TCCA synthesis, while chlorine gas acts as a reactant during the production process. The sourcing of these raw materials is meticulous, as their quality directly influences the final product's effectiveness and safety.
The heart of TCCA production lies in the chlorination reaction. This process involves the controlled introduction of chlorine gas to cyanuric acid under specific conditions. The reaction leads to the formation of TCCA, a compound known for its remarkable stability, effectiveness against various microorganisms, and slow release of chlorine when in contact with water.
Crystallization and Drying
Upon completion of the chlorination reaction, the resulting TCCA is typically in a liquid form. To transform it into a solid, it undergoes a carefully controlled crystallization process. The crystals are then separated, washed, and subjected to a drying process to remove excess moisture. This meticulous step ensures the product's stability and enhances its shelf life.
Grinding and Packaging
After drying, the TCCA crystals are often ground into a fine powder to ensure uniformity and ease of use. The resulting powder is meticulously sieved to achieve the desired particle size distribution. The final product is then packaged in appropriate containers, adhering to stringent quality control measures.
China's TCCA manufacturing process places significant emphasis on quality assurance. Rigorous testing and analysis are conducted at various stages to ensure that the product meets industry standards and regulatory requirements. These tests encompass aspects such as chlorine content, purity, solubility, and stability.
China's chemical industry is increasingly mindful of environmental sustainability. The TCCA manufacturing process in the country takes steps to minimize waste generation, optimize resource utilization, and implement safety protocols to prevent any potential harm to the environment.
China's proficiency in Trichloroisocyanuric Acid manufacturing has positioned the country as a significant supplier in the global market. Its commitment to quality, efficiency, and adherence to international standards has led to the widespread use of TCCA across various industries, including water treatment, sanitation, agriculture, and more.
The Trichloroisocyanuric Acid manufacturing process in China is a testament to the country's chemical expertise and commitment to producing high-quality, effective, and safe products. With a well-structured production process, stringent quality control, and environmental consciousness, China continues to play a pivotal role in meeting global demands for TCCA, contributing to a safer and healthier world.
Leading manufacturer of trichloroisocyanuric acid in China
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